CHD5186ZYSDFE6E Garbage Compactor Truck

The garbage compactor truck  has beautiful appearance, comfortable driving, convenient operation, flexibility, high reliability and low operating cost, and can be widely used in the closed transfer of municipal solid waste.

The maximum consideration of customer use environment, user-friendly design highlights, with night lighting, with double sewage tank, with drainage pipe, remote control, operation and maintenance manual and video complete.

The electric system equipped with the whole vehicle can realize the automatic control of the engine output, ensure that the acceleration or idle state can be automatically selected under the working or other working conditions, reduce power loss and failure rate, reduce fuel consumption, more stable and energy-saving.

Sewage treatment

According to market research over the years, a large amount of sewage will appear when compressed garbage trucks fill domestic garbage, and the pollution caused by its dripping is one of the main defects of the current garbage compactor trucks. In response to the above problems, Yantai Haide Special Vehicle Co., Ltd. has designed a variety of Settings for sewage collection methods to prevent the compressor from leaking sewage during the compaction of garbage and transfer. The large-capacity sewage tank is configured according to the chassis structure, and the sewage collection device combined with the diversion type can drain the sewage leaking between the filler and the garbage tank due to the failure of the sealing rubber strip to the special sewage collection tank, effectively preventing the secondary pollution caused by sewage leakage.

1.The structure of the joint part of the filler and the box is reasonable, and the hydraulic locking full seal technology and high-performance sealing rubber strip are used to ensure the sealing between the filler and the body, and to ensure that the vehicle has no sewage leakage when the garbage is filled and transferred.

2.The bottom of the filler is equipped with a sewage tank, combined with the diversion type sewage collection device, the sewage leaking between the filler and the garbage tank due to the failure of the sealing rubber strip can be diverted to the special sewage collection box to prevent the secondary pollution caused by sewage leakage.

Garbage tank

The appearance of the body is arc flow linear shape, and the whole hem of the bottom plate is not welded, which prevents the risk of leakage. Simple and beautiful, strong deformation resistance, good structural reliability, while effectively increasing the actual filling volume, more than similar products, the material uses high-strength manganese steel plate, not easy to deformation, wear resistance, corrosion resistance.

Nylon wear-resistant material is used to reduce the sliding resistance and wear of the moving pair, and also reduce the movement noise in the work.

Pusher device

The push plate is located in the garbage tank and can be reciprocated along the guide rail on the side, which has three functions: 1. When dumping garbage, the garbage will be discharged from the garbage bin; 2. Close the front end of the garbage bin; 3, the garbage into the trash can produce resistance, so that the garbage compacted. Thus to complete the vehicle garbage removal work.

As the main bearing point of the refuse compression device, the movable guide rail of the push plate must have extremely high structural strength. The garbage compactor truck produced by Haide adopts the imported technology of high strength U-shaped integral forming trusses, which is used as the movable guide rail of the garbage push plate, with strong compression ability and good deformation resistance. The sliding block is made of high wear resistance alloy material with long service life.

Filler

The filler is located at the back of the dumpster, and the shape of the filler matches the large arc of the dumpster, making the overall shape of the vehicle streamlined and beautiful.

The filler is composed of a hopper, a scraper, a skateboard, a feeding mechanism, a cover opening device and other components, which is used to complete the crushing, compacting and pressing the dense garbage into the garbage box. It is the most important part of the compression garbage truck in the compression garbage work.

In order to ensure the excellent production of the filler, the filler produced by Yantai Haide Special Automobile Co., Ltd. uses positioning tools to ensure the processing accuracy.

Packing device being processed on tooling

The connection between the garbage tank and the filler adopts two sill type silicone sealing strips, and the automatic anti-locking hook device. The sealing strips are made of silicone material, which has longer life, more durable and better sealing performance than traditional foamed rubber.

Two barrier type silicone seal

In addition, the joint part of the filler and the box adopts adjustable hydraulic lock full sealing technology, which has good sealing performance. It is equipped with a number of safety protection measures such as interlock switch to prevent the filler from falling, safety support rod, and self-locking function of the filler lift cylinder to ensure the safety of the operator and greatly improve the safety of the operation.

Electric control system and hydraulic system

Operating automation: Intelligent control system adopts imported CAN bus design and modular structure. Through the combination of proximity switch and oil pressure induction, the compression program is efficient, stable and easy to maintain. It has three sets of manual, automatic and semi-automatic control modes, which can be operated inside the cab, the front of the box and the back of the box. It is equipped with remote control, which can be used in different working environments.

Dual insurance system: The operating system has dual functions of computer control and manual operation, which greatly protects and improves the utilization rate of the vehicle. The pressure regulating valve changes the position to prevent customers from adjusting the pressure without permission, and the force extractor is equipped with warning words to remind customers to switch the force extractor and prevent the force extractor from being damaged. The tail can optionally be equipped with a turning mechanism with a garbage can (or bucket).

The oil pump adopts the domestic well-known brand oil pump, and installs the compaction valve to increase the compression density and improve the loading capacity. The loading capacity is equivalent to two and a half times that of the same tonnage of uncompressed waste. Using the latest external cylinder structure and bidirectional compression technology, through domestic and foreign first-class brand accessories, the compression ratio reached 1:6, a single cycle ≤20 seconds, to achieve garbage collection, efficiency doubled.

The oil tank is increased, the volume is increased, to prevent the high temperature of hydraulic oil, all hydraulic oil must be added to the oil tank through the hydraulic oil filter, the high-pressure pipeline filter can be installed on the pressure pipe of different pressure levels, to further remove or block the impurities caused by the wear and tear caused by the external elements into the interior, or stuck, and the chemical action of the internal medium itself, etc. Oil filtration accuracy is 0.01 micron with high pressure filter. Reduce the failure rate, effectively prevent parts damage;

Decomposition diagram

	Garbage compactor truck, the box is equipped with a curved box, and the bottom plate is welded seamlessly to eliminate the risk of leakage. Simple and beautiful, strong deformation resistance, good structural reliability, while effectively increasing the actual filling volume, more than similar products, material with high strength weathering board, not easy to deformation, wear resistance; Strong corrosion resistance.
The main structure of the tail filler is divided into a filling bucket, a loading mechanism, a swinging arm mechanism and an outer cover.
	Back pressure valve/compaction valve: two-way compression, increase the compression ratio of loaded garbage, improve the load of garbage.
Hydraulic oil tank: The volume of the oil tank is increased, effectively improve the cooling efficiency, stabilize the oil temperature and pressure, with the oil return filter device, effectively filter the impurities contained in the hydraulic oil, extend the oil service time.
	Proximity switch: The induction switch plus time control is used to switch the action, the action is more accurate, the electronic control system is more stable, and the cylinder and hydraulic system are better protected.
The vehicle operating system is divided into two parts, and there are two systems of handle operation and electrical switch operation.Convenient for workers to use.
	Slide structure: new type with embedded slider structure, with connecting shaft, wear resistance, no deformation, drive for reverse function, scraper down encounter obstacles can automatically change the action, effectively avoid obstacles, avoid equipment damage.
Standard with domestic well-known brand oil pump, hydraulic pump is the power component of the hydraulic system, is driven by the engine, from the hydraulic tank suction oil, the formation of pressure oil discharge, sent to the execution of a single action of the oil cylinder, to provide power for the hydraulic system
	High pressure pipeline filter can be installed in different pressure levels of the pressure pipeline, to further remove or block due to the external elements into the internal wear, or stuck, as well as the internal medium itself caused by the chemical action of impurities, etc., equipped with high pressure filter oil filtration accuracy of 0.01 micron. Especially suitable for automatic control systems and servo systems, it can prevent high-precision control components and executive components from premature wear or stuck due to pollution, thereby reducing failures and extending the service life of hydraulic system components.